What is a CMMS?

A CMMS, or computerized maintenance management system, is a tool designed to help you handle maintenance tasks more efficiently. It lets you plan, track, and manage activities like creating work orders, scheduling maintenance, and keeping tabs on equipment or assets. Essentially, it keeps all your maintenance information in one place, making it easier to stay organized.

According to the 2024 State of Maintenance Report by Upkeep, around 72% of companies, mostly small to mid-sized ones, rely on a CMMS to streamline their maintenance operations.

With CMMS software, everything you need for maintenance is stored in one centralized system that updates in real-time. This means your team has access to accurate, up-to-date information whenever they need it, helping to keep things running smoothly.

What are the Main Functions of a CMMS?

A Computerized Maintenance Management System (CMMS) helps organizations streamline their maintenance activities. Here’s a closer look at what does a CMMS do?

  • Tracking and Managing Assets
  • Keeping Tabs on Inventory and Supplies
  • Handling Work Orders
  • Planning and Monitoring Maintenance
  • Staying Ahead with Preventive Maintenance
  • Analyzing Performance and Generating Reports

Types of CMMS

  1. On-Premise CMMS

    On-premise CMMS software is installed directly on a company's computers and servers, which means it requires your hardware and IT setup to get started. Unlike cloud-based solutions, this type of software usually involves a one-time licensing fee upfront. Once purchased, the software is fully yours to manage, giving you more control over how it works and how your data is handled.

    Here’s what on-premise CMMS brings to the table:

    • Total Control: Your business has full authority over the software and its data, meaning you can manage it however you see fit.
    • Customizable: On-premise software offers flexibility, allowing you to make adjustments based on your specific business needs.
    • Enhanced Security: Since all the data is stored in-house, you have more control over security, which could offer better protection for sensitive information.

    This setup is great for businesses that prefer hands-on management and are looking for a solution they can tailor to their specific operations. While it may require more effort and resources upfront, the ability to fully own and control the system can be worth it for many companies.

  2. Cloud Based CMMS

    A Cloud-Based CMMS runs on the internet rather than needing to be installed on your servers. Since it's hosted by the vendor, it cuts down on the need for big investments in IT infrastructure and can reduce the need for an in-house IT support team. However, you'll need to have internet access to use it, and there will be ongoing subscription fees to keep the system running, so it’s something to factor into your budget.

    Some benefits of cloud-based software include:

    • Access Anytime, Anywhere: As long as you have an internet connection, you can access your system from almost anywhere.
    • Flexible Growth: It’s easy to adjust as your business grows, so you don’t have to worry about outgrowing the system.
    • Affordable Start-Up: With a subscription model, you won’t have to pay a huge upfront cost like traditional software, making it more budget-friendly in the beginning.

    This setup makes managing your maintenance system a lot simpler and cost-effective, especially as your needs change over time.

  3. Web Based CMMS

    A web-based CMMS is similar to cloud-based systems, but with a few differences. While all cloud-based CMMS are web-based, not all web-based CMMS are cloud-based. Some web-based CMMS can even be hosted on-site, giving you more flexibility in how you choose to set it up.

    Web-based CMMS software offers a few benefits:

    • Easy Access: Since it’s web-based, you don’t need to install anything on your computer. You can simply access it through a browser from anywhere.
    • Hassle-Free Updates: The software vendor takes care of updates, so you don’t have to worry about keeping it up to date—your system stays current automatically.
    • Flexibility: It works across different devices, whether you’re using a desktop, tablet, or smartphone, making it easy to keep track of maintenance tasks on the go.

    This kind of system makes it easier to stay on top of your maintenance needs without the technical headaches of local installations and manual updates.

  4. Mobile CMMS

    A mobile CMMS allows maintenance teams to access and manage their tasks right from their mobile devices. This means they can stay on top of things no matter where they are, which can be super helpful for teams that are constantly on the move. However, the overall experience and features of a mobile CMMS can depend on the device you're using and the quality of the internet connection. Most mobile CMMS software is designed to work with common smartphones and tablets, making it easy for workers to stay connected.

    Some features that come with mobile CMMS include:

    • On-the-Go Access: Technicians can check and update maintenance details from the field in real-time, so they don’t have to wait until they’re back in the office to report or make changes.
    • Instant Communication: With real-time updates and notifications, everyone on the team stays in the loop, which helps avoid delays and confusion.
    • Offline Access: In areas where the internet signal might be weak, some mobile CMMS apps offer offline features. This way, maintenance workers can still do their work and sync up with the system once they’re back online.

    This kind of flexibility can streamline maintenance tasks and help keep everything running smoothly, even when the team isn’t in one central location.

How Does a CMMS Work?

CMMS (Computerized Maintenance Management System) software is designed to simplify and centralize the way businesses handle maintenance tasks. It helps keep machinery, equipment, and other physical assets running smoothly by organizing everything in one place. Here’s a closer look at what CMMS can do:

  1. Managing Work Orders

    One of the main features of CMMS is automating work orders. It helps create, assign, and monitor maintenance tasks, making sure the right jobs are done on time. With work orders in the system, you can track who’s working on what and what needs attention.

  2. Scheduling and Resource Allocation

    CMMS helps you organize your team and materials. You can assign the right people to tasks and ensure the necessary tools or parts are available when needed. This saves time and makes the process smoother.

  3. Asset Tracking

    A CMMS system stores all information about your assets in a central database. You can easily track their condition, history, and location. This makes it easier to stay on top of maintenance schedules and prevent unexpected failures.

  4. Condition Monitoring

    With the help of IoT sensors, CMMS software can monitor the condition of your assets in real-time. This feature sends alerts when something’s wrong, helping you identify problems early before they turn into costly repairs or downtime.

  5. Predictive Maintenance

    CMMS also analyzes past performance data to predict when equipment will need maintenance. By identifying patterns, it helps you take action before a breakdown happens, reducing the risk of sudden, expensive repairs.

  6. Reporting and Analytics

    The software generates reports that give you clear insights into maintenance activities. These reports help you track performance, identify trends, and make informed decisions. You can also monitor important metrics like downtime, repair costs, and asset reliability.

  7. Parts and Inventory Management

    Keeping track of spare parts is crucial. CMMS helps you manage inventory by showing you what parts are available, where they are located, and when new stock is needed. This ensures you always have the parts you need to keep operations running smoothly.

  8. Mobile Maintenance

    Technicians can use mobile devices to access the system while working in the field. They can update job statuses, report issues, and access asset details from anywhere. This makes it easier for teams to stay connected and complete tasks on time, even when they’re on the go.

  9. Compliance and Auditing

    CMMS software helps you maintain proper documentation for all maintenance activities. It ensures that you meet industry standards and regulations by keeping a detailed record of each job, which can be useful for audits and compliance checks.

Diagram of a CMMS Workflow

Does Your Business Need a CMMS?

Before we dive into all the great benefits of a CMMS (Computerized Maintenance Management System) and how it can work for you, let’s first figure out if it’s something your company truly needs. Every business is different, but you might want to consider a CMMS if you can relate to any of the following:

  • Do you work with a range of industrial equipment that needs regular maintenance?
  • Are costly breakdowns of your equipment happening more often than you’d like?
  • Do you manage large facilities or infrastructures like water treatment plants, hotels, shopping centers, or sports arenas?
  • Are you required to meet strict hygiene, safety, or quality standards, including things like HACCP and ISO?
  • Are you a service provider juggling multiple assets and clients?
  • Are you still using manual methods (like paper checklists or Excel) to track maintenance tasks?
  • Do you often find yourself making decisions based on guesswork instead of solid data?
  • Is your maintenance team disorganized and struggling to stay on top of tasks?
  • Do you have trouble coordinating and communicating with your maintenance crew?

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If you nodded yes to any of these, a CMMS could be a game-changer for your business. Let's talk!

Features & Benefits of Using CMMS

A CMMS can make a big difference in how you manage maintenance tasks. Here’s a look at some of the main benefits it offers:

  • Centralized Information

    If finding details about the last repair on your air conditioner feels like a hassle, a CMMS can help. It keeps all your information in one place, so you don’t have to dig through lost papers or messy spreadsheets. Once set up, it's easy to find things like work plans, maintenance logs, and instruction manuals.

  • More Productivity

    A study from July 2019 found that 86.7% of companies using a CMMS saw a rise in employee productivity. Maintenance managers save time assigning tasks, and technicians can quickly find all the info they need, making their jobs smoother.

  • Less Downtime

    When tasks pile up and maintenance gets delayed, equipment breakdowns are more likely. CMMS helps prevent this by making it easier to schedule, track, and review all your preventive maintenance tasks. According to the same study, 82.8% of companies saw less downtime thanks to the software. More preventive maintenance means fewer breakdowns, which helps save on costs.

  • Cost Control

    Remember when we asked if you make decisions based on intuition? With the data collected by a CMMS (Computerized Maintenance Management System) and the automated reports it generates, you'll start making more informed decisions and accurately predict maintenance expenses. Because of this, about 89% of companies report improved cost control when using a CMMS.

    Additionally, among the 64 companies in the study that cited a "lack of information in decision-making," only 5 continued to have this issue.

  • Increased Asset Lifetime

    Approximately 88.2% of companies report that they can extend the lifespan of their assets with a CMMS. Several factors contribute to this: increased productivity (which allows for more rigorous adherence to preventive maintenance plans), fewer breakdowns, and early detection of problems thanks to quick failure reporting features.

    By leveraging the capabilities of a CMMS, companies can maintain better control over costs and enhance the longevity of their equipment, ultimately leading to more efficient and reliable operations.

These are just a few of the benefits, but if you want to dive deeper, we've written a full article on the topic. Check it out here.

A Closer Look at the Industries Using CMMS

CMMS is used across various industries to help manage maintenance tasks, keep equipment running smoothly, and reduce downtime. Here’s how different sectors benefit from using CMMS:

  • Manufacturing

    In manufacturing, CMMS helps manage the maintenance of machines and equipment. It tracks when maintenance is needed, so machines are serviced regularly and repairs are done before they break down. This helps keep production going without unexpected stops. The system also tracks parts inventory, so businesses don’t run out of the parts they need.

  • Construction

    For construction companies, CMMS is used to keep track of the maintenance for tools and heavy equipment. It helps schedule repairs and inspections, which reduces delays on projects. By staying on top of maintenance, construction businesses can keep their expensive machinery in good shape and avoid breakdowns that could slow down their work.

  • Oil and Gas

    In the oil and gas industry, CMMS helps manage the maintenance of equipment like pumps, pipelines, and drilling machines. It makes sure that regular maintenance is done to avoid breakdowns and safety issues. The system also helps businesses follow safety rules and environmental guidelines, which reduces the chance of accidents or expensive repairs.

  • Healthcare

    Hospitals and healthcare facilities use CMMS to maintain medical equipment and buildings. It helps ensure that medical devices are working properly, which is important for patient safety. The system also keeps track of building maintenance, like checking HVAC systems and elevators, to make sure the facility stays in good condition.

  • Telecom and Utilities

    Telecom and utility companies use CMMS to manage maintenance for equipment like cell towers, power lines, and communication systems. It helps track when maintenance is due, so repairs are done before equipment fails. The system also helps manage parts and supplies, reducing the chance of service interruptions.

  • Fleet Management

    CMMS is important for fleet management, helping track the maintenance of vehicles and equipment like trucks. The system tracks repairs, fuel usage, and regular maintenance like tire rotations. This helps keep the fleet running smoothly and reduces the risk of breakdowns or delays.

  • Public Works

    For public works, CMMS helps manage the maintenance of roads, bridges, and public buildings. It keeps track of repairs and preventive maintenance schedules, ensuring that everything is in good condition. The system also helps manage equipment and materials, making maintenance tasks more organized and efficient.

Supporting meteoric growth with scalable software solutions META (Formerly Facebook)

Meta (formerly Facebook) is experiencing unparalleled success while meeting the inherent challenges that come with rapid, large-scale growth over the last 12 years. A scalable, future-forward asset management system is an integral ingredient in their formula for success. With industry-leading asset management software solutions firmly in place, Meta is enjoying next-level asset performance and reduced operational downtime and costs in its facilities.

SEE THE SUCCESS

Choosing the Right CMMS

When it comes to picking the right CMMS, it’s all about finding the software that fits your team’s specific needs. You’ll want something easy to use and understand, integrates smoothly with the systems you already have, and offers fast, reliable customer support. It’s also important to take the time to research different software options, compare prices, and think about whether a cloud-based or on-premise CMMS works better for your situation.

If you’re looking for a CMMS that covers all these points, we recommend NEXGEN CMMS. Here’s why it stands out:

  • Improved Productivity: Maintenance teams often see a significant boost in efficiency, with many reporting a significant improvement.
  • Reduced Costs: On average, teams using NEXGEN CMMS cut production-related expenses and overall operating costs.
  • Faster Repairs: With the help of NEXGEN, teams can reduce the time it takes to fix issues.
  • Better Inspections: The software has made equipment inspections more efficient, with many users noting an improvement.
  • Less Downtime: NEXGEN users often experience a drop in unexpected downtime related to equipment failures.

Beyond these benefits, here’s what else customers love about NEXGEN CMMS:

  • It provides clearer insights into your entire operation, making it easier to keep track of everything.
  • The software is simple to learn and use, so your team can get started quickly.
  • It grows with your business, adapting as your needs change.
  • It helps standardize maintenance practices, creating a more organized workflow.
  • NEXGEN CMMS helps streamline processes, making maintenance tasks more efficient.
  • You’ll have easier access to real-time data and reports, so you can make smarter decisions.
  • Audits and inspections are simpler and more thorough.
  • The software promotes better teamwork, with visibility that improves accountability.
  • It also helps improve energy management across your business.

Customers Love Our CMMS Maintenance Software

How to Make the Transition to a CMMS

Making the switch to a CMMS (Computerized Maintenance Management System) can really boost the way your maintenance team works. Getting the right CMMS and properly setting it up is important for the success of both your team and the organization. By following the below steps, you'll be able to choose the right CMMS software that suits your team’s needs and ensures smoother operations down the line.

  • Assemble a team: Start by putting together a group of people who will help with the selection process. This team will be in charge of evaluating your options.
  • Assess your needs: Take some time to figure out what your maintenance team needs. This will help you narrow down the choices that will work for you.
  • Explore your options: Look into the different CMMS options available that match what you need. Don’t rush—research the ones that seem like the best fit.
  • Test the top choices: Once you have a few favorites, test them out. This will help you make a final decision on the right one for your team.

Ready to Switch to NEXGEN CMMS?

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EAM vs CMMS

Feature EAM (Enterprise Asset Management) CMMS (Computerized Maintenance Management System)
Scope EAM manages all types of assets within an organization, covering everything from maintenance to asset life cycle. CMMS mainly handles maintenance tasks, focusing on keeping equipment working well.
Asset Life Cycle Looks at the entire life of an asset, from purchase to disposal. Focuses mainly on maintenance, without covering the full life cycle.
Data and Reporting Provides detailed reports and analysis, looking at various parts of the business. Offers reports mostly related to maintenance, like work orders and repairs.
Complexity EAM is more complex, handling a wide range of tasks and assets. CMMS is simpler, with a focus on maintenance management.
Cost EAM systems are usually pricier due to their broader features and capabilities. CMMS tends to be more affordable because it focuses on maintenance.
Who Uses It EAM is used by multiple teams, including maintenance, operations, and finance. CMMS is mainly used by maintenance teams and technicians.
Focus Covers everything related to assets—management, compliance, performance, and more. Focuses mostly on keeping equipment running with maintenance tasks.
Long-term Planning Helps with long-term decisions about assets and resource planning. Primarily deals with immediate maintenance needs, ensuring smooth operation.

CMMS Frequently Asked Questions

What is a CMMS (Computerized Maintenance Management System)?

A CMMS is a type of software that various organizations use to manage their assets. Aside from keeping detailed records of these assets’ basic information, such as asset name, number, location, and description, CMMS software is also capable of tracking assets’ historical data, condition and risk scores, service requests and work orders, and more.

How does CMMS differ from other maintenance management systems?

CMMS is used to help facilitate and manage asset maintenance. This means that a CMMS is capable of tracking and scheduling maintenance, which makes taking care of asset upkeep easy.

What are the benefits of implementing CMMS software?

Adopting a CMMS software means you’ll have all of your crucial data in one place, allowing for authorized people in your organization to keep a handle on all of the goings-on of your asset processes. With a CMMS, there’s no need to rely on keeping everything on paper; you can track and schedule maintenance on an automatic basis while notifying the relevant people instantaneously.

How long does it take on average to implement a CMMS?

Implementing a CMMS involves a few different stages, all of which require various amounts of time to complete. This varies on a case-by-case basis, but typically, the time it takes between determining the scope of your CMMS needs and going live can take between a few months to a few years. This can be even longer, depending on if you count continuous training that CMMS vendors typically provide after launch. As you might ascertain, CMMS implementation is a lengthy process, but working with a capable CMMS vendor and maintaining good communication with your organization makes undertaking this process much easier.

How does CMMS software work?

CMMS works as a digitized version of asset records. It can be used to store asset information and historical data; it can also be used to schedule maintenance in order to keep these assets in the best shape possible.

What industries commonly use CMMS solutions?

Any industry that requires equipment upkeep can utilize a CMMS. Some of these industries include water, wastewater, manufacturing, facilities, public works, utilities, parks and recreation, traffic and transportation, fleet management and more.

What are the key features of CMMS software?

CMMS software typically includes features such as work order costing and tracking, maintenance scheduling, asset and warehouse inventory tracking, and asset recordkeeping. Some CMMS software might also have other features that make it more suited to enterprise asset management, such as AM planning functions or condition and risk calculation.

How can a CMMS improve maintenance efficiency and asset reliability?

Using a CMMS makes a huge difference when it comes to asset upkeep. CMMS software allows for organizations to practice proactive maintenance, meaning that they can forecast asset issues and schedule maintenance accordingly. This is exponentially more cost, time, and labor effective than reactive maintenance, which is only done when an asset experiences unexpected downtime or failure. The fact that CMMS is computerized also means that data can be tracked and recorded much more easily than if an organization kept data on paper.

What are the challenges of implementing a CMMS solution?

There are three challenges organizations typically encounter when adopting and utilizing CMMS: change management, organizational alignment, and data quality. Change management is a top concern – those who have to switch to using a new CMMS after relying on paper on a different software almost never embrace the use of a new software. In the same vein, organizational alignment is also a big concern, as getting users to understand the reasons behind using a new software is no simple task. Finally, data quality is also a challenge in that the cleanup process behind data migration when switching from one software to another has the potential to delay the migration process.

How do ERPs work with CMMS?

ERPs and CMMS can be used in tandem in order to manage different facets of an organization. While a CMMS is focused on maintenance activity, such as work orders and inspections, ERPs focus on items such as finances and HR tasks. Using both types of software makes great sense for many organizations; using an EAM-capable solution is even better, since EAM software is equipped to be able to manage all of these items together.

How can I transition from a paper-based system to a CMMS?

Transitioning from a paper-based system to a CMMS might be an arduous process, but it’s well worth it. Doing so involves the same steps as adopting any CMMS, from determining the scope of your project to undergoing continuous training post-launch to ensure your users are getting what they need out of the system.

What are the key considerations for selecting a CMMS software?

When selecting a CMMS for use within your organization, your number one priority should always be selecting a CMMS that fulfills your specific needs by way of offering functions that fulfill those needs. These might include features such as a user-friendly UI, configurability, mobility, and a strong training and support system, all of which contribute to a strong and reliable long-term CMMS implementation solution.

What are the cost-saving opportunities with CMMS implementation?

The bottom line is that CMMS implementation is always a smart financial decision for any organization that manages assets. CMMS software allows you to minimize unexpected downtime and lengthen the lifetimes of your assets, ensuring that you save money and time in the long run.

How does CMMS support mobile and remote maintenance operations?

Some CMMS offer mobile options so that field staff can access the asset management database even if they’re on the move. NEXGEN is one of these options; we offer mobile applications for both iOS and Android, and our cloud-based platform means that you can access NEXGEN from anywhere.

What are the training and support options for CMMS users?

CMMS software developers often provide ongoing support and training for their users as they ease into using their CMMS. NEXGEN itself has its own easily-accessible support team with the opportunity for ongoing training, which helps NEXGEN users make the most of their software all the way from implementation to go-live and beyond.

How does CMMS support preventive maintenance, work order management, and inventory control?

CMMS often offers functionalities related to all of these items. NEXGEN offers Preventive Maintenance, Work Order, and Inventory modules, all of which act as places where organizations can track their PM schedules, work order histories, and item inventories so they can get exact numbers regarding quantities, costs, and maintenance as they execute their day-to-day operations.

How do CMMS and ERP systems differ?

A Computerized Maintenance Management System (CMMS) is specifically designed to handle maintenance tasks, focusing on work orders, asset management, and preventive maintenance. In contrast, an Enterprise Resource Planning (ERP) system covers a broader range of business functions, including finance, human resources, and supply chain management. While ERPs may include maintenance features, they are not as specialized as CMMS in this area.

Why should an organization consider implementing a CMMS?

A CMMS offers several benefits for organizations. It helps reduce downtime by scheduling regular maintenance and addressing issues before they cause major breakdowns. It also extends the lifespan of assets by ensuring they operate efficiently over time, which delays costly replacements. Additionally, a CMMS helps with compliance by maintaining records required for industry regulations.

Is it possible to integrate a CMMS with other systems?

Yes, many CMMS solutions offer integration capabilities with other software systems, such as ERPs, inventory management tools, and accounting software. This integration ensures seamless data flow across different departments, enhancing overall operational efficiency.

What types of training are available for CMMS users?

These training programs can be conducted in-person, online, or through a combination of both, depending on the provider. Training for CMMS users typically includes:
  • Onboarding Sessions: Introduction to the software’s features and functionalities.
  • Hands-On Workshops: Practical exercises to familiarize users with daily tasks.
  • Advanced Training: In-depth sessions covering complex features and customization options.

How can a CMMS contribute to a company’s return on investment (ROI)?

A CMMS can help improve ROI by reducing maintenance costs through better management and preventive maintenance. It also increases productivity by ensuring equipment is in good condition and readily available, leading to fewer disruptions. Furthermore, it supports compliance, avoiding potential fines or penalties due to missed maintenance tasks or record-keeping issues.

What is the typical cost of CMMS software?

The cost of CMMS software varies based on factors such as the number of users, features offered, and deployment model (cloud-based or on-premises). Some providers offer subscription-based pricing, while others may charge a one-time fee. It’s advisable to request quotes from multiple vendors to find a solution that fits your organization’s budget and requirements.

Can a CMMS replace other systems?

A CMMS is primarily focused on maintenance management and may not fully replace other systems like ERPs or inventory management tools. However, it can integrate with these systems to provide a more comprehensive solution, ensuring that maintenance data is aligned with other business operations.

Is a CMMS necessary for small businesses?

Even though small businesses may not have the same scale as larger companies, a CMMS can still provide valuable benefits. It helps streamline maintenance processes, reduces downtime by ensuring equipment stays in good working condition, and improves record-keeping for audits and compliance. For small businesses with critical assets, a CMMS can offer significant advantages.

How does a CMMS support preventive maintenance?

A CMMS facilitates preventive maintenance by:
  • Scheduling Tasks: Automatically generating work orders based on time intervals, usage, or condition monitoring.
  • Tracking Compliance: Ensuring that maintenance activities are completed as scheduled, which helps in extending asset life and reducing unexpected failures.

How does a CMMS monitor asset history?

A CMMS records detailed information about each asset, including:
  • Maintenance Activities: Logs of all maintenance tasks performed.
  • Performance Data: Information on asset performance and any issues encountered.
  • Cost Records: Details of expenses related to repairs and maintenance.

Do CMMS solutions offer technical support?

Yes, reputable CMMS providers offer technical support through various channels, it’s important to review the support options available when selecting a CMMS to ensure they meet your organization’s needs. These channels are:
  • Help Desks: Assistance with troubleshooting and resolving issues.
  • Online Resources: Access to knowledge bases, FAQs, and user forums.
  • Training Programs: Ongoing education to help users maximize the software’s capabilities.

What’s the difference between facility management software and CMMS?

Facility management software is a broader category that covers all aspects of managing a building, including space planning, cleaning, and security. CMMS, however, is more focused on maintenance management. It tracks and schedules maintenance tasks, manages work orders, and keeps records of asset history, so it’s a subset of facility management software specifically designed to keep equipment and facilities running smoothly.